Water Cooled Ammonia Chillers

   

Ammonia Chillers
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For industrial process cooling applications
Flodded evaporator for ultra high efficiency
Capacity from 200 to 1757 KW or
57 to 501 TR (single stage design)

Liquid temp. range: Plus 10 to Minus 50 deg C
Screw compressor

Functions and Features:
 
Optional Features:
 

Ammonia Screw Chillers

EFFICIENT TWIN ROTOR SCREW COMPRESSOR that is semi-hermetic in construction, thereby making it maintenance friendly. Due to geometrically symmetrical moving parts these compressors have extremely low vibration and are tested in accordance with AHRI/European Standards. These screw compressors come with an internal oil injection system. Suction and discharge check valves are provided as standard.

HIGH COP/EER as ammonia offers exceptional efficiencies across a wide range of operating conditions, cooling water or other secondary fluids including glycol. For typical water chilling applications, ammonia offers a 20% increase in performance compared with standard screw chillers using HFC’s. It is also the most environment friendly and future compatible refrigerant currently available. These durable industrial Ammonia chillers are designed to meet the applicable requirements of ASHRAE/ANSI 15 Safety Code.

HIGH EFFICIENCY, LOW NOISE DRIVE EXTERNAL MOTORS are fitted to the entire Buffalo Ammonia Chillers range. These motors are also specially designed to offer low noise operation and come with IP 55 protection.

HIGH EFFICIENCY 3 STAGE OIL SEPRATOR with coalescing filter elements. Oil separators constructed according to current ASME codes, and furnished with access manway, sight glasses for oil level inspection, electrical heating element, dual relief valves, and oil drain valves.

FLODDED TYPE SHELL & TUBE EVAPORATOR is built with SA179 tubes of 17 SWG that enables them to withstand hard water. Since SA179 tubes are immersed in liquid ammonia refrigerant, it provides very high COP, outstanding part-load performance and low operating costs. Unlike direct expansion design evaporators, flooded evaporators are cleanable as the liquid to be cooled flows inside the SA179 tubes.

CLOSE EVAPORATOR TEMPERATURE AAPPROACH with the use of low-pressure receiver system ensures flooded evaporator operation. This eliminates the need for a waste superheat zone within the evaporator, which is typically required for direct expansion systems. Flooded operations results in a closer approach between the refrigerant evaporating temperature and outlet water temperature.

EFFICIENT AUTOMATIC OIL RECOVERY is one of the prime concerns while choosing between a flooded and a direct expansion type chiller. Flamingo’s Ammonia chillers employ automated refrigeration controls to recover oil efficiently.

ULTRA EFFICIENT WATER COOLED CONDENSER built for equatorial conditions with condensing temperatures of 45 degree Celsius considered as the basis of design. Efficient condensing of the refrigerant results in power savings and lower maintenance costs.

ECONOMIZER FOR HIGHER EFFICIENCY is attached to Buffalo ammonia chillers meant for low temperature applications. The economizer/sub-cooler enhances the overall capacity of the Ammonia chillers by 10%, and reduces the power consumption, thereby increasing the overall Coefficient of Performance (COP).

CONTROL PANEL with IP-65 protection is provided as standard part of the ammonia chillers equipment. All control and electrical cables are provided with thermally printed ferrule clearly indicating connection terminals. The control panels are powder coated and mounted within the chiller framework. In case of Magnum controller, the microprocessor section and electrical section are housed in separate sections of the control panel. For ease of installation and servicing, all control and electrical wires are mounted on cable trays running through the length of the ammonia chillers on either side and is a standard part of the Ammonia chillers equipment

ADVANCED MAGNUM STEP-LESS CAPACITY makes Buffalo ammonia chillers extremely efficient in part load conditions (25%~100%). Besides the Magnum controller allows direct communication through RS-485 to MODBUS and can be easily integrated to BMS systems (Building Management Systems). (Read More on Magnum controller).

OPTIONAL REMOTE MONITORING guarantees trouble free operation along with the added advantage of leaving maintenance issues to the experts themselves. Our control centre would be routinely receiving real time information from the microprocessor regarding the ammonia chillers health and this information will be used to perform preventive maintenance, if required. The magnum controller provides PC connectivity and remote monitoring with or without BMS through dedicated telephone phone line and optional gateway and modem.

OPTIONAL VFD combines the reliability of a screw compressor with the energy savings of a variable frequency drive (VFD). This simple, reliable combination achieves ultra-high efficiency levels while lowering the cost of ownership. The Schneider ‘ATV range’ of VFD’s are perfectly adapted to the Flamingo Buffalo range of ammonia chillers.

INDIVIDUALY CUSTOMISED solutions are also available for remote air-cooled or evaporative condenser and for twin or multi-packages, designed for large capacity requirements. Buffalo series ammonia chillers are also available with Plate type heat exchangers as condenser and/or evaporator.

 
 
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Technical Specifications on R-717
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